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How Does a Rotary Engine Work?

How Does a Rotary Engine Work?

Do you wish you could know the reason why some engines are really small but extremely powerful? If you’re questioning what sets a rotary engine apart, this article is perfect for you.

If you are having any difficulty understanding how rotary engines work. In this article, we will discuss the understanding of why rotary engines are unique. So sit tight as we examine everything step by step!

Cross-section of a rotary engine showing internal components.

1) Basic Concept of a Rotary Engine

A rotary engine also known as a Wankel engine, is a kind of engine that is different from the ones that you see in most cars. Rather than using pistons that move up and down, it uses a rotor that spins in a circle to produce the car's movement. This engine is simpler than a regular engine. 

It has some moving components, which make it smaller and lighter. Unlike piston engines, it does not have valves, camshafts, or belts. The famous cars that utilized a rotary engine include the Mazda RX-7 and RX-8. These cars became well known for their great power-to-weight ratio, high-revving sound, and rotary-powered fun driving feel.

Modified four-rotor engine with turbocharger in a car engine bay.A rotary engine transforms pressure from combustion fuel into rotational motion, which drives the vehicle. Unlike most motors, which depend on the vertical motion of pistons, rotary engines use spinning motion. A rotor has a triangular shape with rounded edges which is the central part of a rotary engine.

An epitrochoid-shaped chamber contains the rotor, which is akin to a distended oval. This unique form enables the rotor within to rotate in a rounded pathway.

2) Key Components of Rotary Engine

Knowing the main components of a rotary engine aids in knowing its working principles. Each section helps in a clear way to help the rotary engine transform fuel into power in an effective manner.

Labeled diagram of a rotary engine showing internal components.

  • Rotor: First, A triangular component that rotates and generates power cycles.
  • Epitrochoidal housing: Next, the elliptical section where the rotor is located and moves.
  • Spark plugs: Then, they initiate the combustion of the air-fuel mixture.
  • Intake Port: After that, it allows the entry of fresh air and fuel into the engine.
  • Exhaust Port: After this, the port removes burnt gases from the combustion process.
  • Eccentric shaft (optional): Moves the rotor’s motion to the drivetrain.

EngineDIY is the place to go if you are looking for models and kits of rotary engines.

3) The Rotary Engine Cycle (Step-by-Step)

The rotary engine works by transforming fuel turn into motion through four specific steps, which are repeated in a cycle. These steps are sequential relative to the rotor's rotation within the engine.

Diagram of a Wankel rotary engine showing intake, ignition, and exhaust phases.

Step 1) Intakes

First of all, the rotating rotor generates a vacuum (a low-pressure area) in the chamber. This results in the mixture of fuel and air being drawn into the engine via the intake port.

Step 2) Compression

Then, the rotor shifts and compresses the fuel-air mixture into a smaller area. This prepares the mixture and increases its pressure so that it is ready for combustion.

Step 3) Power (Combustion)

Next, the rotor moves and compresses the fuel-air mixture into a smaller space. This causes a rise in pressure and prepares it for combustion.

Step 4) Exhaust

In the final step of a rotary engine’s cycle, the burnt gases are pushed out through the exhaust port. This function organizes the chamber for the next cycle.

4) Pros & Cons of a Rotary Engine

Just like any other modern technology, rotary engines have both their pros and cons; in this article, we will discuss both the pros and cons of rotary engines.

Advantages of a Rotary Engine

Disadvantages of a Rotary Engine

There is less mechanical intricacy in having fewer moving components.

Lower fuel consumption compared to piston engines.

Compact and lightweight design.

Higher emissions than standard engines.

Smooth and capable of high-revving performance.

Potential sealing issues, especially with apex seals.


Maintenance can be more challenging than piston engines.

 

Johan Erasmus from Quora said that although he’s not a mechanic, he studied motor mechanics and even worked on a rotary engine project for a chainsaw in college. He explained that rotary engines have some great advantages. 

They are small, lightweight, run at high speeds, vibrate less, and can be simple to build for small machines like model planes. However, he also pointed out several major downsides. According to him, rotary engines are very fuel-inefficient, hard to cool, and rely on complex seals that wear out quickly. 

They also burn oil at the seals, which increases emissions. Johan noted that maintenance is a big issue, and fixing these problems often makes the engine much more expensive. In the end, he summed it up by saying the rotary engine stands out mainly for its high power-to-weight ratio and ability to run at very high speeds.

Comment listing the advantages and disadvantages of a rotary engine, written by an engineering graduate.

5) Real-World Applications

Numerous vehicles have utilized rotary engines. They are easy to use and handy for daily activities. Furthermore, they can effortlessly lift a tough load as smooth power comes without any stutter.

  • Sports Cars: To start, the Mazda RX-7 and RX-8 sported rotary engines, which offered great power for a compact and lightweight design, delivering speed and excitement during drives.

Modified blue sports car with exposed engine bay and custom intake system.

  • Aircraft: Further, the rotary engines were mounted on small aircraft because their compact sizes enable rotary engines to boost efficiency in flight and decrease the weight of the plane.

Man pointing at a radial aircraft engine displayed outdoors next to a vintage airplane.

  • Motorcycle: Then, a couple of manufacturers, such as Suzuki with its RE5 model, incorporated rotary engines into motorcycles for a more even and steady flow of power, resulting in a different riding experience than piston engines provide.

Custom black motorcycle with a large rotary engine parked on a tree-lined road.

Conclusion 

To sum up, a rotary engine is unique and different from standard engines. It's also quite compact, light in weight, and operates with exceptional smoothness. It does, however, consume more fuel and require more maintenance. Still, it remains popular because of its efficient power output and its clean, simple design.

At EngineDIY, we provide rotary engine models that fulfill your needs. If you have any questions? Contact us here, we’re happy to help!

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